References
General Scope of Inspections
Verification, inspection and Reporting of Industrial, Marine & Machine Components at manufacturer’s Works like:
- Engines, Gas Turbines, Gear boxes, Pumps, Castings, Motors, Transformers, Lifts.
- NDE, Mechanical Tests, Tensile tests, bending tests, Functional tests, Welding, etc...
- FAT (Functional & Factory acceptance tests for Gear Boxes, Turbines, Pumps,
- Control Panels / Switch Bords etc.).
- Circuit Breaker Type: 3AP1FG, and Arrester Type: 3EP4 120-2PJ31-1DR1-Z
- 220kV Gas-Insulated Switchgear
- Marine & Draft Survey (Suez Canal, Egypt)
- Cable Inspection.
Different Scope of Inspections
- Coating Inspection,
- Overspeed & Alignement Tests of Gas Turbines,
- Evaluation of Seecontainer,
- Final & Visual Inspection,
- Final check of insulation system,
- Witnessed Mechanical-Material test,
- Hydrostatic pressure test,
- Documentation Review / check,
- Functional / Performance Test,
- Visual check of welding seams of pedestal adapter,
- Functional Test including transfer between Valves and Cabinet by simulation and trials in accordance with Factory Acceptance Protocol,
- High Voltage test. Insulation Resistance before and after HV test,
- Electrical functional test,
- Verification of Calibration certificates of all equipments used for measurements,
- NDE & Mechanical-Material Tests,
- Centrifugal test with oil filled,
- Tightness tests,
- Centrifugal speed test,
- Documentation & Welder's Certificates checks,
- Electronic controls and cabinets tests,
- Rudder Propeller casing hydraulically tests,
- FATs are witnessing as per manufacturer's test protocols,
- Witnessing Torsional Static Test to establish adequate bonding strength between elements,
- Pressure test of shell on completion of fabrication,
- Visual examination, dimensional check, verification scheme of connection,
- Cable Inspection:
a) Type Tests, ELECTRICAL: Bending Test, DC resistance of conductor and metallic screen, PD measurement, Calibration of conductor temperature,
b) Type Tests, NON-ELECTRICAL: Tests on XLPE Insulation: Hot set test, Installation for Heating cycle Test.
Companies I have worked for
Company, Time / Date, Work Location
- Comibassal, 1984 ~ 1987, Port Said, Egypt >> Marine Surveyor
- Freelancer Marine Surveyor, 1987 ~ 1993, Port Said, Egypt
- Germanischer Lloyd, 2009, Hamburg, Germany, Marine Surveyor
- ABS: American Bureau of Shipping, 2011 ~ 2012, Augsburg (south of Germany and Austria) >> Marine Surveyor
- IRS: Indian Register of Shipping, 2012 ~ 2015, Berlin & Augsburg (south of Germany and Austria) >> Marine Surveyor
- EUROSPECT, Freelancer Industrial Inspector, 2016 ~ now, Berlin, Germany
- Now as a Freelancer on behalf of: Intertek, SGS-England, Bureau Veritas, NECIT, Energy Engineering, RINA and Individuales
Projects/Equipments/Materials
- New Train of Berlin (Production Monitoring),
- Vibration Isolation Systems (VIS),
- Cable Inspections,
- Condor boiler Hot Water Boilers,
- Compressors,
- Volute Casings,
- Laser Machine,
- Transformers,
- Converters,
- RCU (Re-Cooling Units),
- Motors,
- Gear Casings,
- Turbo Chargers & diff. Marine Components,
- Control Panels / Switchboards,
- Gear Boxes (reduction gearing),
- Gear Couplings,
- Propeller Blades and Crankshafts,
- Driving Sleeve & thrust plates,
- Pumps & Flow meters,
- Vulastik-L couplings,
- Propeller Nozzles,
- Hydraulic power pack for CPP system and Pumps,
- BSD-Clamping Hubs, Finished machined Electromagnetically operated clutches/Couplings,
- Gas Turbines,
- Screw spindle pumps,
- Subsea Pumps,
- Castings,
- Forgings & Connecting rods,
- Duplex filters,
- Valves, Remote controlled Valve System,
- Steel plates,
- Couplings & Flywheels,
- Cooling & Heating Units,
- Pressure vessels,
- Crankshafts,
- Castings / Gear Box Casings,
- Voith Schneider Propellers,
- Voith Turbo couplings/ Dolphin Project,
- Starting Air Receiver,
- Fabricated Propulsion shaft couplings,
- Plate heat exchangers (PHE),
- Schottel Rudder Propellers,
- Sleeper Screw Sc36: Rail Fastening,
- System W-300-1U for Tunnel (complete Sleeper Set),
- Bevel Pinions,
- Manifolds,
- Special Screws,
- Wire Ropes,
- Heat exchangers,
- Helical gear units,
- Gear pumps,
- Cranes,
- Valves,
- Gear Box-Casings,
- Engines,
- Electrical Panel,
- Bevel gears,
- Electric Motors,
- Diesel Motors,
- Brenner,
- Ship Polts,
- Accumulators,
- Bevel Gears,
- Winch Gears,
- Filter systems,
- Nozzles-Casings,
- Starting Air Receiver.
Different Clients
- Deutsche Bahn (German Trains),
- ExxonMobil,
- Deltatek Offshore,
- SAMSUNG ENGINEERING CO., LTD.,
- Siemens Turkey,
- BFI (Brunei Fertilizer Industries),
- Linde, Munich,
- Nipigas (Russia),
- Shell Gabon,
- Wiesensee Petruschke & Partner Rechtsanwälte und Steuerberater GbR,
- Patil Rail Infrastructure Pvt. Ltd., India,
- BV Kuwait - AMEC / PMC,
- Meisterlaser24,
- Siemens / Singapore,
- Deno Compressors B.V.,
- Reintjes,
- Indian Marine,
- Shipyards & others,
- Renk Augsburg,
- Voith Schneider,
- Renk,
- MAN,
- Pipavav Defence and Offshore Engineering Company Ltd., India,
- Wärtsilä Finland Oy,
- IERECK HYDRAULIK,
- Vulkan Nederland,
- GOA Shipyard,
- China tianchen engineering coporation,
- Ontras Steinitz, Client: RMG Deutschland,
- Schottel,
- Voith Turbo Schneider Propulsion / Heidenheim,
- WARTSlLA & Indian Navy & Shipyards,
- RolIs-Royce AB, Kristinehamn, Sweden,
- Engineering SV, Sweden,
- Aerzner Maschinenfabrik,
- HYDAC COOLING,
- GE General Electric,
- CCC, Abu Dhabi,
- Dell.
Suppliers/Vendors/Manufacturers
In Germany
- STADLER for New German Trains > Berlin, 2022-2023,
- Tridelta > Hermsdorf, Germany (2021),
- GERB > Berlin, Germany (2020~2021),
- AEL > Leisnig, Germany (2019),
- Artec > Oranienburg (2019),
- BBM Elektrik > Cosweg (2019),
- BGH Edelstahl > Freital (2018-2019),
- FST Industrie / Berlin (2011-2019),
- Aerzner Maschinenfabrik, Aerzen (2019),
- VELDE Standart Fasel, Köthen (2017),
- Siemens, Leipzig, Nürnberg, Berlin, Görlitz, Erlangen, (2011-2020),
- RENK, Augsburg, Rheine, (2012-2015),
- Pleissner Guss, Herzberg am Harz, (2013-2015),
- Karl Diederichs, Remscheid, (2012-2015),
- Zollern, Herbertingen, (2011-2012),
- Leistritz Pumps, Nürnberg, (2011-2015),
- Exklusiv Laser, Luhe-Wildenau (2017),
- MAN, Augsburg and Nürnberg, (2012-2015),
- Alfing Kessler, Aalen, (2011-2015),
- Günther+Schramm, Oberkochen, (2013-2015),
- Zirro, Schrobenhausen, (2011-2012),
- Borsig Berlin (2018-2023),
- WILHELM SANDER FERTIGUNG GmbH, Bremen, (2012-2015),
- ATB Schorch GmbH, Mönchengladbach,(2015),
- Max Weishaupt, Schwendi, (2011-2012),
- Elwa / Maisach, (2011-2015),
- IPH GmbH, Berlin, Germany (2020~2021),
- GEA ECO, Saarstedt, Berlin (2012, 2019),
- HS-Cooler GmbH, Wittenburg, (2012-2015),
- Jahnel-Kestermann, Bochum, (2012-2015),
- Rickmeier GmbH, Balve, (2012-2015),
- VOITH TURBO GMBH, Crailsheim, (2011-2012),
- Netzsch, Waldkraiburg, (2011-2012),
- Speck Triplex, Geretsried, (2011-2012),
- Dickow, Waldkraiburg, (2011-2012),
- Schottel GmbH, Spay, (2012-2015),
- Hammerwerk Erft, Bad muensteifel, (2011-2015),
- Boll & Kirch Filterbau, Kerpen, (2012-2015),
- Behältertechnik Römer GmbH, Wenden, (2012-2015),
- Schraubenwerk Zerbst GmbH, Zerbst, (2012-2018),
- Vulkan Couplings, Herne, (2012-2015),
- REXNORD ANTRIEBSTECHNIK, Dortmund, (2012-2015),
- PRODAN Antriebselemente GmbH, Gäufelden, (2012-2015),
- OLAER INDUSTRIES GmbH, Blieskastel, (2012-2015),
- NK Neuenhauser Kompressorenbau GmbH, Neuenhaus (2012-2015),
- Kolmeder / Ergolding, (2011-2012),
- MTU / Friedrichshafen, (year: 2011-2012),
- Harms, Magdeburg, (year: 2012-2015),
- Sternberg GmbH / Hohenstein-Ernstthal, (2011-2015),
- Voith Turbo, Heidenheim, (2011-2015),
- KSB Halle, (2017-2019),
- Diepa, Neustadt bei Coburg, (2011-2012),
- Maschinenfabrik Neuman & Esser, Wurzen (2018),
- MAP Ratenow (2011-2018),
- Pro Beam, Burg (2017-2018),
- Apollo, Gößnitz (2018),
- Bosch Rexroth, Lohr am Main & Elchingen, (2011-2012),
- Sosta, Könnern (2017-2018),
- VDL DELMAS, Berlin (2017-2018),
- Leser, Hohenwestedt + Hamburg (2018-2021),
- Chromalox + AEV, Bitterfeld (2018),
- Deutz / Ulm, (2011-2012),
- Allweiler / Radolfzell, (2011-2015),
- BWB / Burgau, (2011-2012),
- GEWES / Stadtilm, (2011-2015),
- SHW / Aalen, (2011-2015),
- SONDEX, Winsen, (2012-2015),
- TABA / Pegnitz, (2011-2012),
- HYDAC International, Sulzbach-Saar and Gera, (2012-2018),
- Reintjes / Hameln, (2012-2015),
- Silbitz Gus > Silbitz, (2011-2012),
- ZF / Friedrichshafen, (2012-2015),
- WILO > Hof, (2011-2012),
- Apollo-Gößnitz, (2018 , 2019),
- SICK > Ottendorf Orika, (2019-2020),
- GKW & WSW, Wildau, (2011-2012).
In Other Countries
- Palfinger / Friedburg / Austria, (2011-2012),
- BorgWarner > Landskrone, Sweden (2019 ~ 2020),
- KRAL > Lustenau / Austria, (2011~2012),
- Teufelberger > Wels / Austria, (2011-2012),
- Hoerbiger / Wien / Austria, (2011-2012),
- Voestalpine / Linz / Austria, (2011-2012),
- Geislinger / Hallwang / Austria, (2011-2012),
- Pameto / Helsinki / Finnland, (2012-2015),
- Kromet / Elplag / Poland, (2012-2015),
- Liebherr-Werk Nenzing / Nenzing / Austria, (2011-2012),
- SKF Coupling System AB Hofors, Sweden, (2012-2015),
- Specma AB, Örnsköldsvik, Sweden, (2012-2015),
- Damen / Gdansk / Poland, (2012-2015),
- Stama / Katowitz / Poland (2012-2015),
- Stentor Srl, Curcani, Romania (2015).